Industrial Internet Is The Key Foundation Of Valve Intelligent Manufacturing

- Nov 08, 2019-

On July 1, the State Council issued the Internet plus action guidance, which clearly proposed to promote intelligent manufacturing, large-scale personalized customization, networked collaborative manufacturing and service-oriented manufacturing in key areas, and develop a new mode of collaborative manufacturing based on the Internet. The industrial Internet is the key foundation to realize the intelligent manufacturing of valves and the core element of the Internet system.

Industrial Internet is an end management cloud architecture composed of intelligent machine + network + industrial cloud platform, which can realize the comprehensive connection and interaction between machines, machines and people, and between people. This kind of interconnection is not a simple transfer of data and information flow, but a combination of intelligent hardware, big data, machine learning and knowledge discovery technologies, which extends the intelligent control of a single machine and some key links to the whole process of valve production, promotes the realization of machine self-organization, self-decision-making and adaptive production without human intervention, and lays a foundation for the realization of intelligent valve manufacturing Foundation of interconnection.

stainless steel Check valve

The industrial Internet makes production definable. Traditional valve production relies heavily on fixed molds and fixed production lines. Raw materials, machines, equipment groups and other production facilities are configured according to the maximum production demand, which is easy to cause great waste in idle production period, and the distribution cannot be adjusted flexibly in the production process. Under the condition of industrial Internet, the intelligent control of machines and open-source hardware is completed by software, and the intelligent control chain is extended to all links of production through interconnection, so as to promote the transformation of production process to the intelligent direction that can be defined, managed and executed by software. For example, the software can calculate production demand, flexibly adjust raw material inventory; upgrade machine functions, increase its production capacity and scope of application; realize intelligent deployment of equipment, configure its production tasks and workload on demand, and finally realize intelligent production.

Industrial Internet makes production dynamic adjustable. The production process collaboration of traditional valve enterprises can only achieve small-scale collaboration among different departments and workshops within the enterprise. The industrial Internet has broken through the boundary of time and space, integrated supply chain, customer relationship, manufacturing execution, enterprise resources and other systems, built an information sharing platform for enterprises and partners in the whole supply chain, expanded the collaboration of production process to the whole supply chain or even cross supply chain, realized the network configuration of advantageous resources and enterprises in the whole production process, and realized Real socialized and coordinated production.

At present, the construction of industrial Internet in China has begun. We should focus on breaking through a number of key core technologies, combine the implementation of major science and technology projects, and speed up the capture of key technologies in the sensing layer, network layer and application layer of industrial Internet. The sensing layer is the terminal link of industrial Internet to identify objects and collect information. It includes not only the intelligent terminal information collection technology required by various kinds of production such as machines, equipment groups, production lines, but also the sensing terminal information collection technology such as RFID tags, sensors, cameras, two-dimensional bar codes, telemetry and remote sensing. The network layer is the central link of information transmission and processing in the industrial Internet. The network layer includes integration technology of industrial heterogeneous network, intelligence technology of industrial equipment and products, access and utilization technology of industrial big data, industrial Internet architecture technology, etc. The application layer is the platform link of industrial Internet to support the industrys intelligent application and realize extensive intelligence. It realizes intelligent decision-making through information processing and provides complete solutions, mainly involving embedded control technology with control attributes and various software and hardware tool platforms with interactive attributes When the industrial Internet has not been formed and there are no unified standards, technical specifications and product platforms in the world, it is necessary to actively deploy the system research and test network of the industrial Internet through the test bed. Encourage cooperation among local parks, valve manufacturers, information technology enterprises, telecommunication operators, etc. to build an industrial Internet test bed with low delay and high reliability for intelligent production lines, intelligent workshops and intelligent factories. We will support the construction of a safe and reliable industrial Internet test network with multiple connections, multiple participation and conditions, and provide verification services for basic research, technological innovation and application innovation in the field of industrial Internet. To carry out application demonstration in important industrial fields, encourage leading enterprises and scientific research institutions to strengthen cooperation, carry out collaborative research and application demonstration, explore new application modes of industrial Internet in the industry, and form a batch of industrial Internet with industrial characteristics.

Butterfly valve

Industrial Internet involves the integration of heterogeneous networks, the integration of systems, the interconnection and security of devices. It is urgent to organize all parties to speed up the development of standardization roadmap and determine the standard framework. To study and formulate the standards related to industrial Internet and interconnection among heterogeneous networks, data interface standards, industrial bus standards, article coding standards and applicable service specifications related to industrial Internet within enterprises, between enterprises and users, between upstream and downstream enterprises in the industrial chain and between enterprises. We will establish and improve standards and specifications for the integration of basic data and product identification management between the Internet and the manufacturing industry. Accelerate the establishment of information and network security standards for industrial control and industrial Internet. Enterprises are encouraged to participate in the formulation of standards, promote the formation of cross industry and cross domain standardization cooperation mechanism, and carry out pilot demonstration of standard industry application. We will accelerate the development of standards in the fields of energy Internet and high-precision sensor networks.